Special Purpose Equipment
We engineer, design, and fabricate custom equipment to meet specific
customer coating challenges. Our service, installation, and training ensures our customers of added
value.
Our Engineered Equipment department provides custom systems for your special-need materials and
processes. Spray or dispense plural-component high solids coatings (epoxies, urethanes,
polyurethanes, sealants or adhesives) with ease and with strict mix-ratio accuracy. Our
factory-trained installers and technicians evaluate your requirements and materials to provide you
with a valuable solution to suite your needs and fit your budget. Call us and we'll design a system
for your specific requirements.
Here are some examples of systems we've completed:
Batch-Dispense Systems
A Batch-Dispense System (BDS) can produce smaller-quantity single-
or plural-component materials (from 1 pint to 5 gallons at a time), accurately dispensed according
to "recipe" mix-ratios. Pulled from materials' original 5- or 55-gallon containers, systems can be
engineered and installed into a room or even a portable, explosion-proof container.
Benefits include: computerized measurements for accurate, instant dispenses, multiple "colors"
and coatings can be disipensed with ease, VOC tracking and data reporting ability can be added for
environmental friendliness, reduced hazardous paint waste can greatly reduce costs.
Dual ProBatch Stations
|
Graco ProBatch w/AMR
|
Batch-Dispense AMR
|
AMR Computer Reporting
|
Explosion-Proof Computer System
|
Batch-Dispense Feed System
|
Batch-Dispense System Feed Stations
|
BDS 5-Gallon Feed Room
|
BDS Feed System
|
Feed Room with Drum Crane
|
Plural-Component Systems
Today's high-solids epoxies, urethanes, polyurethanes or polyurea coatings are notorious for
being difficult to spray and to maintain their strict mix ratios. AFS has this problem solved with
custom-engineered systems that can be installed either in-plant or with mobile/portable solutions.
This brings tremendous value to the ship building, pipeline fabrication, tank coating, off-shore
maintenance, chemical oil or gas, fire-proofing and insulation industries as well as the water and
waste water treatment and storage industries.
AFS provides complete service to contractors, coating manufacturers and industrial
manufacturing plants by offering a wide range of activities for new or existing equipment. The
plural-component systems services we provide to you include: research & development of your
application, design & manufacturing of your system, installation & testing, on-site training,
after-sale warranty, and follow-up parts and service.
Cart-Mounted Custom Xtreme-Mix
|
Custom Xtreme-Mix on Cart
|
Xtreme Mix Ram-Fed (rear view)
|
Xtreme-Mix, Lo-Profile
|
Xtreme-Mix with controls for heated hose
|
Procor®-Application Equipment
AFS offers a 2.5:1 modified Procor System that is designed specifically to apply "Procor
Applied Waterproofing." The feed system, designed to draw from original Procor-V containers, feeds
a fixed 2.5:1 ratio formulator. The uniform ratio of material is then moved through a custom hose
set to the spray gun where the material is mixed to produce a consistent, uniform spray pattern. The
entire system is designed for easy, dependable application.
Procor Application Equipment
|
ProcorĀ® Equipment Setup Pump Lowers
|
Procor Equipment, in the field
|
ProcorĀ® Being Sprayed
|
Procor@ spray up close
|
Adhesive Proportioning Systems
AFS provides a wide variety of off-the-shelf and custom equipment solutions for dispensing
either single or 2 component sealants and adhesives. Greases, acrylics, potting compounds, caulking
compounds, epoxy, PVC sealers, silicones, urethanes and inks, all difficult-to-dispense materials,
can now be applied with ease.
Typical applications include: transferring highly viscous materials to multiple dispense
stations, filling of drums, pails or caulking tubes, feeding high volume applications, multiple
meters or proportioners, small manufacturing work cells, and industrial workbench applications. Call
us and we'll design a system for your specific application.
AFS' Custom Plural-Component Adhesive System
|
PCA System Ram Feeders
|
Double-post rams
|
The Graco 8900 PCA Proportioning System
|
The "Go" Button
|
Sandblast Equipment
AFS offers portable blast equipment that is designed for either static locations, or that can
be transported to and from a jobsite where blasting is needed: (bridges, water tanks, permanent
structures, etc). We offer blasting systems that feature: air Induction Vacuum, continuous Closed
Loop Recovery, vacuum dust collectors Rated for -30" Hg, electric/pneumatic Control Center,
120V/100PSI, self-cleaning rotary screen classifier for removal of large debris and trash discharge,
skid-mounted with forklift pockets or crane-lifting rings, secondary air wash classifier, 4-outlet
single chamber blast vessel Call us--we have a solution for you.
Blast Cleaning Systems
|
Portable Blast Cabinets
|
Blast Cabinet, AF4848
|
Full-Floor reclaim Blast Room
|
Blast Room
|
|